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Modernization of a plant in the food and beverage industry on the basis of an integrated automation and visualization solution

WinCC Professional reference

The modernization involved equipping 3 production lines with an expanded SCADA system, a new control architecture, converters and motor starters. The project was implemented smoothly, and the integrated hardware and software solution with the TIA Portal enabled the simplification of the engineering process.

Advantages of the solution with the SIMATIC SCADA system WinCC Professional in the TIA Portal, S7-1500 and SIMATIC IPC:

• Simplified application engineering
• Efficient monitoring of the production lines enables the optimal path through the production to be defined for each batch.
• Increased productivity
• Simple and intuitive operation implemented thanks to good visual support
• Better control of the motors involved with the process
• Integration of the production data into the existing ERP system
• Faults in the current process can be easily localized

Tunnel control system for the longest railway tunnel in the world

Control room with WinCC OA

The SIMATIC WinCC Open Architecture tunnel control system is at the heart of the monitoring systems for the entire tunnel infrastructure. Continuous availability of the entire system is essential to ensure the trouble-free operation of the Gotthard Base Tunnel.

The Gotthard Base Tunnel has a tunnel control center at the south and north portals. The two tunnel control systems installed there monitor and control all of the installed systems and plants. All the required data are acquired, collated and visualized on the tunnel control system. A fully integrated maintenance management tool and an operations control system are also part of the tunnel control system with a large screen display.

The advantages of the solution:

• Highest failure safety thanks to the presence of doubly redundant tunnel control equipment – Disaster Recovery System (2×2 redundancy)
• Central monitoring of the infrastructure simplifies fault management
• More efficient operation through central control of the entire infrastructure
• Integration of many (sub-)systems thanks to OPC UA as a standardized interface throughout the entire project
• Optimal user friendliness through uniform user interface across all plants, overview of all systems at one workstation as well as large screen display (multi-monitor management)